Honda Clone (GX390) Engine Rebuild - Low Hour Engine Dropped a Valve
James Condon James Condon
171K subscribers
61,062 views
0

 Published On Apr 25, 2024

Last week I pulled this engine off a Generac GP6500 after this engine dropped a valve and punched a hole in the piston. The cylinder and block survived and this is a good candidate for a rebuild. The problem is the price of parts. The parts cost is close to $500 from Generac to repair. I have parts from other blown-up 389cc Honda clone engines. I think I have enough to piece this one together for about $13. The problem is this engine has a Hemi head and the heads I have are standard. Can I change a Honda clone hemi into a standard head Honda clone? Lets hope so.

Generator Model: G0076700
Previous Video:    • Generac Generator Dropped a Valve - W...  

Generac Parts Needed for Rebuild:
Cylinder Head (0K56930SRV)
Valves (0J39430126)
Piston (0J39430122)
Ring Set (0J39430121)
Piston Retainer Clip (0G84420237)
Wrist Pin (0G84420238)
Connecting Rod (0G84420235)
Head Gasket (0J39340116)
Crankcase Gasket (0G84420115)

I no longer use Harbor Freight Super Heavy Duty Degreaser in my ultrasonic cleaner. Harbor Freight changed the recipe. The bottle previously stated "NON-CORROSIVE". Now it says "CORROSIVE", "do not user on Aluminum". It now damages most carburetors. Recently I have been using Simple Green PRO HD with good results.

Visit My Amazon Store:
https://www.amazon.com/shop/jamescondon

3M Roloc Bristle Disc: https://amzn.to/3UxsR1j
Assembly Lube (Permatex 81950): https://amzn.to/3QhHkvL
Blind Hole Bearing Slide Hammer: https://amzn.to/4d7yvyn
Caliper: https://amzn.to/4d9no84
Compression Tester (MityVac MV5530): https://amzn.to/3wclvXq
Cylinder Hone: https://amzn.to/3w4LXlQ
Dremel Stainless Steel Brush: https://amzn.to/4b9ti7c
Feeler Gauge (Lisle 68100): https://amzn.to/4aY3gnm
Gasket Kit: https://amzn.to/449RmVt
Lapping Suction Cups: https://amzn.to/3Jy2W38
Piston Ring Set: https://www.ebay.com/itm/185489497066
Tachometer (Rotary 15344 / Echo PET-1000R): https://amzn.to/3Jy0ols
Test Tank: https://amzn.to/3xPuuhM
Thread Locker (Permatex 24010): https://amzn.to/4dcq30y
Valve Lapping Compound (Permatex 80037): https://amzn.to/4dcpbci

If you want to donate to the channel, you can use the YouTube "Super Thanks" feature or via PayPal: https://www.paypal.com/paypalme/james...

#Generac #Hemi #HeadSwap #GeneratorRepair #Generator #SmallEngineRepair #SmallEngine #DIY #Fixed #Troubleshooting #HowTo

389cc, 390cc, 420cc, Alternator, Compression Test, Dropped Valve, End Gap, Engine Rebuild, Feeler Gauge, Fixed, GX390, Generac, Generator, Governor Reset, Head Gasket, Head Swap, Hemi Head, Hertz, Honda Clone, Hone Cylinder, How To, How-To, Lap Valves, Load Test, New Rings, Piston, Push Rods, Rebuild, Repair, Small Engine, Timing Mark, Timing, Troubleshooting, Valve Clearance

show more

Share/Embed