Mercedes W203 Intake Manifold Replacement DIY (2005-2012 Mercedes M272 Swirl Flap Repair) - Part 1
YouTube Viewers YouTube Viewers
327K subscribers
1,554 views
0

 Published On Mar 28, 2024

►Mercedes' clever engineering, while generally great, didn't stop the intake manifold flaps on their M272 V6 engine from becoming a source of headache for every owner. A plastic actuator arm is the regular culprit, and while repairable, you'll need to remove the manifold to do so. Replacing the manifold, complete with a new actuator and swirl flap assembly, is the best fix for just about any owner.

A check engine light with some combination of these codes will always accompany the actuator arm and other related failures:
P2004 (tumble flaps stuck in actuated position)
P2005 (mechanical fault of one actuating lever)
P2006 (stuck in non-actuated position)

In this video, FCP Euro's Mercedes Expert Danny Kruger shows us how to safely remove a Mercedes M272 intake manifold for replacement.

Buy the intake manifold kit here:
https://www.fcpeuro.com/products/merc...
https://www.fcpeuro.com/products/merc...
https://www.fcpeuro.com/products/clon...


00:00 - Intro
01:22 - Tools Needed
02:25 - Job Start/Accessing Intake Manifold
03:12 - Wiring Removal
15:48 - Fuel Line Removal
17:19 - Throttle Body Removal
22:50 - Intake Manifold Removal

2005-2008 Mercedes-Benz SLK350 Convertible
SLK350 M272 V6 Engine
2006-2007 Mercedes-Benz C230 Sport Sedan
C230 M272 V6 Engine
2006-2007 Mercedes-Benz C280 Luxury Sedan
C280 M272 V6 Engine
2006-2011 Mercedes-Benz C350 Sedan
C350 M272 V6 Engine
2006-2009 Mercedes-Benz CLK350
CLK350 M272 V6 Engine
2006-2008 Mercedes-Benz SLK280 Convertible
SLK280 M272 V6 Engine
2007-2011 Mercedes-Benz E350
E350 M272 V6 Engine
2007-2011 Mercedes-Benz ML350 SUV
ML350 M272 V6 Engine
2007-2011 Mercedes-Benz R350 Wagon
R350 M272 V6 Engine
2008-2012 Mercedes-Benz C300 Sedan
C300 M272 V6 Engine
2009-2011 Mercedes-Benz SLK300 Convertible
SLK300 M272 V6 Engine
2010-2012 Mercedes-Benz GLK350 SUV
GLK350 M272 V6 Engine
2010-2013 Mercedes-Benz S400 Hybrid Sedan
S400 M272 V6 Engine
2010-2011 Mercedes-Benz ML450 Hybrid SUV
ML450 M272 V6 Engine

SUBSCRIBE: https://www.youtube.com/fcpeuro?sub_c...

show more

Share/Embed