Completing the Rear Molds! Sky-gea Build: Part 28
Tofu Auto Works Tofu Auto Works
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 Published On Apr 14, 2024

In this episode we finish finish the molds for the rear fenders. This marks 7 out of 12 molds finished for this widebody conversion. For anyone counting, that's 15 out of 24 separate mould pieces made so far.

Enjoy the video.

Products used in this video: (in order of appearance)

Tooling / Plug preparation:
Prestec 2093 surface primer (sealer)
Soft filleting wax
TR-910 Liquid mold sealer
TR-900FD Liquid release agent

Mold making:
Vinyl ester tooling gelcoat (red)
Polyester resin
West Systems 413 microfiber blend (filler additive)
Polyester tooling resin
30 GSM fiberglass surface tissue
225 GSM chopped strand fiberglass mat
450 GSM chopped strand fiberglass mat



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Timestamps:
00:00 - Intro
00:08 - Sanding and polishing
01:52 - Adding flange and filleting wax
03:38 - Mold sealer and release agent
05:22 - Gelcoat
06:49 - Skin coat
09:35 - Main fiberglass layup
11:30 - Drilling split flange holes
14:55 - Demolding rear fender
16:34 - Trimming rear fender mould
19:56 - Demolding door
21:15 - Trimming door mould
24:00 - Wetsanding
25:59 - Removing masking
27:05 - Polishing
29:26 - Completed moulds
30:17 - Outro

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