In this video we are going to finish off this series by looking at using design intent and prismatic features to reverse engineer this KTM brake lever.

Reverse engineering from scan data can be a challenge and often times understanding the required outcome and the original design intent is going to be all that is needed. Perfectly replicating a scanned part is sometimes required, but more often than not we want to simply make a part that works in the same manner.

In this final part we will use some mesh section sketches and some manual sketching, feature creation and even some surfacing to finish off the part.

If you want to follow along you can download the dataset here: https://a360.co/3Hp5XSK


00:00 Introduction
00:17 Recap of Previous Videos
02:24 Talking about the Design Intent and Planning
04:35 Getting Starting with the first sketch for the pivot
09:14 Create a plane and Sketch for the Profile of the Lever
17:29 Extruding the Sketch Profile
18:45 Creating the Sketch to Split the Body
24:12 Splitting the Solid Body
25:08 Discussing Next Steps for Detailing and Testing Fillets
28:45 Splitting Faces and Bodies for Geometry Creation
31:11 Building the Raised Geometry for the Master Cylinder
38:22 How to change a face to have more curvature
44:25 Using Variable Fillets
51:25 Finishing Details on the Master Cylinder Hook Feature
1:00:03 Cutting the Hook Piece
1:01:19 Adding the Spring Hole
1:02:04 Compare the Results
1:02:52 Adding the Ball on the End
1:05:25 Recap on the Project