Make it Real: Grappling Hook Winch (BUILD)
Hacksmith Industries Hacksmith Industries
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 Published On Feb 9, 2017

It's finally done! SUBSCRIBE to see the final test! ► http://goo.gl/MU4hNA
Building steps (expand the description):
-We got 2x 2.7kW motors (https://goo.gl/2ppF6U), 2 ESCs (https://goo.gl/VZiIjg), batteries (http://goo.gl/pkSN00) and a servo tester (https://goo.gl/istRF8) from HobbyKing
-We designed the system and then machined the parts using our Tormach PCNC 440. https://www.tormach.com
-The revolving spool was machined by Peter on his 5 axis CNC machine. Check out his video to see it machined    • TheHackSmith Grappling Hook Ascender ...  
-The motors are run in parallel with a timing pulley to keep them in sync. Note that you cannot run 2 brushless motors from 1 ESC. We are using 2 ESCs controlled by the same signal. The motors turn a worm and spur gear with a 20:1 reduction ratio. The motors run up to 10,000rpm meaning the output shaft is running at 500rpm
-We designed a custom revolving spool to ascend the rope. The rope wraps around the drive spool and an idler spool, 4 times to prevent slipping. If you wrap a rope around a driven shaft, it will wander to 1 side and then tangle which is why we used 2. The 2 spools have grooves to guide the rope along the wraps. Additionally, the drive spool has notches within the grooves in order to grip the rope better. An idling bearing pinches the rope to the drive spool on the output in order to keep the tension.
-3d printed covers were made on our Taz 6 (http://amzn.to/2lvxtCz) with the new Moarstruder (http://amzn.to/2kXKxCE) for a quicker print.
-All parts were printed using PETG from fillaments.ca http://filaments.ca/?rfsn=362416.42f3f
-The winch assembly was bolted onto a custom weldment on the gun.
-Now it is time to test.

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SOFTWARE:
Video Review / Collaboration ► http://r.frame.io/pZq3N
Video Editing ► Adobe Premiere
CAD ► Solidworks

CAMERA GEAR:
Highspeed Cam - Chronos 1.4 ► https://goo.gl/t7eCGG
Main shooter - Panasonic GH5s ► https://bhpho.to/2Fjd80N
Phone - Samsung Note 8 ► https://bhpho.to/2DnDicX
B Camera - Sony RX10ii ► https://bhpho.to/2Dp9r3y
Camcorder - Sony Handycam ► https://bhpho.to/2FDnq81
Slow Motion (960fps) - Sony RX10ii ► https://bhpho.to/2Dp9r3y
Slow Motion (240fps) - Panasonic GH5s ► https://bhpho.to/2Fjd80N
Action Cam - GoPro ► https://bhpho.to/2FxXDC4
Steadicam - Osmo ► https://bhpho.to/2GreBj2
Main mic - Sennheiser ► https://bhpho.to/2DsR8ec
Bendy Tripod ► https://bhpho.to/2FyLNb0
Main Tripods - old second hand Manfrotto tripods no longer sold.

TOOLS / MACHINES:
CNC Plasma Cutter ► https://goo.gl/UurkwX
3d Printers - Taz 6 ► http://amzn.to/2FVe3Uq
Moarstruder ► http://amzn.to/2DpbcOc
Filament ► http://amzn.to/2FGnt2R
CNC Mill ► https://goo.gl/7Cnk48
CNC Lathe ► https://goo.gl/QUUjxT
Laser Cutter - Gweike LG900N 80W ► https://www.google.com/search?q=lg900n
3d Scanner ► http://amzn.to/2pwbvTu
Drills, drivers, grinders, saws, etc ► http://amzn.to/2p9SPJ3
Welder ► https://goo.gl/QmTT4S
Desktop PC ►    • They Built Me a SUPER COMPUTER!  

WARNING: THESE VIDEOS ARE FOR ENTERTAINMENT PURPOSES ONLY. PERSONAL USE OF VIDEO CONTENT IS AT YOUR OWN RISK. THE HACKSMITH IS A TRAINED PROFESSIONAL WHO KNOWS EXACTLY WHAT HE'S DOING. EXCEPT WHEN HE DOESN'T.

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