Audi Classic Mechanical Systems to a Fully Interlinked Control Unit
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 Published On Aug 6, 2020

A perfect example that illustrates the enormous effort Audi invests in the technical design of the chassis is the electric roll stabilization used in the Audi SQ7 and SQ8. Due to smart interlinking, the system can unfold its full potential. Body roll of the full-size SUV during cornering and load changes is reduced to a minimum. In addition, it provides the Audi full-size SUVs with amazingly high lateral dynamics capabilities resulting in an impressive driving experience for the driver.

In fast cornering situations, due to the electronic adjustment of the stabilizer bar, body roll is reduced because the stabilizer, within milliseconds, smoothly lifts the vehicle side that is on the outside of a corner against the centrifugal forces with a moment of up to 1,200 Newton meters. This makes higher cornering speeds possible and clearly reduces load change reactions as well. During straight-line driving, for instance on uneven road surfaces, a planetary gear system disconnects the two halves of the stabilizer, which enhances ride comfort. As a central control unit, the Electronic Chassis Platform also matches information from other chassis technologies in the SQ7 and SQ8, such as the all-wheel steering system, the air suspension and the quattro sport differential. The driver experiences this close collaboration of the Audi chassis systems in the form of high handling precision and agility.

Another chassis highlight with a decidedly comfort-enhancing function is used in the Audi A8. Here the active suspension operates: a fully active, electromechanically operated suspension system. Per wheel, it has one electric motor that is supplied by the 48-volt primary electrical system. The control signals for the active suspension are sent by the Electronic Chassis Platform every five milliseconds. A belt drive and compact strain wave gearing convert the torque of the electric motor to 1,100 Nm and transfer it to a steel torque tube. From the end of the torsion bar, the force reaches the chassis via a lever and a coupling rod. At the front axle, it acts on the air spring strut of the adaptive air suspension and on the rear axle, on the transverse control arm (wishbone).

In this way, every wheel of the Audi A8 can be separately subjected to or relieved of additional loads and adapted to the respective roadway. As a result, it actively controls the position of the body in any driving situation. Due to the flexibility of the active suspension, driving characteristics are expanded to an all-new range. When the driver selects dynamic mode in the Audi drive select system, the car becomes sportier: it firmly turns into corners, the roll angles are only about half as big compared to the normal suspension, and the body hardly dips during braking events. In comfort mode, however, it smoothly floats across surface irregularities of any kind. In order to calm the bodywork, the active suspension constantly – adapted to the respective driving situation – supplies energy to or removes energy from the body. Thus, drivers and passengers are practically “disconnected” from mechanical powertrain and driving effects.

On the other hand, in the event of an impending side impact at more than 25 km/h, the active suspension of the A8 instantaneously lifts the body by up to 80 millimeters. As a result, the other car involved in a crash will only hit the sedan in an even more resistant area. The deformation of the passenger cell and impact on the occupants, especially in the chest and abdominal area, can thus be as much as 50 percent lower than in a side crash without suspension lifting. Here, again, the ECP is responsible for activating the active suspension and its interlinking with other chassis components like the air spring. The results: premium ride comfort and maximum safety.

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