Add a Router Table to your Table Saw
The 3D Handyman The 3D Handyman
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 Published On Jun 7, 2020

I picked up a job site table saw a few years ago and decided to combine it with a router table that would slot into the extension arm of the saw. On top of that I wanted a multipurpose fence that would function for the saw as well as the router table. The whole unit can be folded up and wheeled into a corner when not in use. The router table and fence also incorporate a dust collection system into the mix. Part one features the router table and part two covers building the fence. I hope you like the video, if you do or don’t, let me know in the comments!

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ATTENTION! This is not a video or channel that intends to show you how to use tools properly or safely! You use tools at your your own risk. Period.

TOOLS USED:
Delta 36-6022 Table Saw
Dewalt 618 Router https://amzn.to/3HRM9a3


PARTS LIST
Materials:
.5" HDPE (the white cutting board material)
.625" Phenolic Sheet (reddish material used for the router inserts)
.5" MDF
Adhesive backed wood veneer (Oak on the table top)
.75" and .25" Baltic Birch Plywood
PETG Filament (3D printed parts)

Extrusions and Hardware:
1.5" x 4.5" x 36" Main Extrusion (8020 brand) https://amzn.to/3H4XfXB
1.25" x .5" T-Track (see plans for exact dimensions) Generic Brand
2x Angle Brackets for 1.5" Extrusions (8020 brand) https://amzn.to/3H51ceY
Dust ports came from Rockler
Handle for Fence https://www.mcmaster.com/6305K18

Fasteners:
8-32 x 7/8" https://www.mcmaster.com/91770A198
8-32 x 5/8" https://www.mcmaster.com/91770A201
8-32 x 1.25" https://www.mcmaster.com/91770A196
8-32 Rivet Nut https://www.mcmaster.com/98280A240
1/4-20 Rivet Nut https://www.mcmaster.com/95105a143
1/4-20 Wide Head Bolt (for router enclosure) https://www.mcmaster.com/90015A410
1/4-20 x 2.75" Bolt (for T-Track) https://www.mcmaster.com/92210A553
1/4-20 x .75" Bolt (for fence attachments) https://www.mcmaster.com/91263A559
1/4-20 x 5/8" Bolt (for fence extrusions) https://www.mcmaster.com/92949A539
Thumb Screw (for Fence Dust Collector) https://www.mcmaster.com/91510A157



PLANS and PARTS:
This is not a heavily tested product. Remember that you build anything here at your won risk!

Plans:
https://the3dhandyman.com/portable-ta...

3D Printed Parts:
Dust Collector Port: https://www.thingiverse.com/thing:446...

If anyone wants the other parts featured in this video let me now in the comments.

I'm now on Patreon!!! The reward levels are very basic for the time being but I promise to bring merch and other perks in the near future.
  / the3dhandyman  

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