DIY Jump Starting Battery for Military Equipment
DavidPoz DavidPoz
232K subscribers
21,889 views
0

 Published On Jan 5, 2023

I'm building a 2,000 Amp Jump Pack to start military equipment. I'm using the "Super Beast" battery made with Headway LiFePO4 cells. This pack is capable of a huge discharge current, which means high CCA. Discharge Amps this high will blow most BMS's, so I'm using a small BMS to run a large contactor (Relay). This way, all the current flows through the contactor.

I'm going to be starting a military generator, model MEP-802A. This is a 5kW rated generator with a 2-cylinder diesel engine. 24V The generator has no batteries inside. The positive leads inside the generator are insulated to prevent shorting to the frame.

00:00 Intro
00:16 Battery Rundown, Overview
04:02 Wiring BMS Leads
11:30 Charging and Top Balancing
12:37 Assembly
15:24 Initial Test on Workbench
17:02 NATO Plug (military plug)
20:33 Starting an Army Generator with Diesel Engine
22:35 Conclusion

Battery Hookup Links: Please note, these are not affiliate links. During checkout, please use coupon code DAVIDPOZ This coupon code will get you a discount, and is the only way to track the affiliate in order to help out this channel and bring more content like this.

Super Beast Module with contactor and fuse: https://batteryhookup.com/products/1-...

Headway module 24V without relay or fuse: https://batteryhookup.com/products/su...

500 Amp Contactor (relay): https://batteryhookup.com/products/te...

BMS (Battery Management System) 8s, LiFePO4, 30A: https://batteryhookup.com/products/li...
Note: make sure to select the correct BMS size for your application.

Individual Headway Cells. 38120 3.2V 8Ah LiFePO4: https://batteryhookup.com/products/us...

Please use coupon code DAVIDPOZ at checkout.
------------------------------------------------------------
Ebay affiliate link:

24V NATO Plug: https://ebay.us/fqn3cg
-------------------------------------------------------------

Amazon Affiliate Links:

Heat Shrink Butt Connectors with Low temperature solder: https://amzn.to/3jXlFM8

Rocker Switch, 24V 10A or 12V 20A: https://amzn.to/3VIe55b

Tesa Tape, wire loom: https://amzn.to/3GKb28l

I-charger X8: https://amzn.to/3WTgds3

JST-X8 connector for 8s battery: https://amzn.to/3GiUKlo

Multi-meter : https://amzn.to/3CsXifE

“As an Amazon Associate I earn from qualifying purchases.”
----------------------------------------------------------

Disclaimer:

Products in video may have been provided to David Poz, LLC at no cost for the purpose of the review. All views and opinions expressed are that of David Poz, LLC.

My videos are in no way intended to be instructional "how-to" lessons. I am simply documenting my project for informational purposes. Property damage, personal injury, or death may result, even when following manufacturer's instructions. I cannot be held liable for such damage or injury. It is YOUR OBLIGATION to ensure that you are complying with any local and federal laws as well as code and permit requirements.

David Poz, LLC

show more

Share/Embed