How to Make Custom Center Console Electrical Panels - Boston Whaler Montauk Part 10
Jose's Extreme DIY Jose's Extreme DIY
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 Published On Apr 23, 2023

In this video I go over how I made these DIY custom panels using CAD software. I also cover the wiring and go over how to wire the console in a modular fashion for ease of maintenance.

The consoles are done in a retro mod fashion. I do have the original panels but wanted the convenience of a modern console and electrical system. So this was a bit of an adventure using libreCad to design the panels I needed and a service "Send Cut Send" That does custom CNC, water and laser cutting as well as coatings. In this case, I opted for the crinkled anodizing on aluminum panels and am beyond pleased with them!

I'll include links to the cad drawings I used but will provide fair warning. The hole for the control to relay switch was too small, so I had to use a burr to open it up some. Also the components are too far apart, so you should modify the drawings or be prepared to open up the console to fit better.

Here are Affiliate links to some of the items I used in this video:

Switch Panel: https://amzn.to/3N7wPdM
Bow Anchor Switch: https://amzn.to/43R2kyF
Horn Switch : https://amzn.to/41NAX6E
Switches: https://amzn.to/3L0nFNo
Circuit Breakers: https://amzn.to/3H2YgBh
Crimp Connectors
10-12 Gauge Bullet: https://amzn.to/40rMHL2
10-12 Gauge Spade: https://amzn.to/3oAfRu7
14-16 Gauge Spade: https://amzn.to/41yF7zs
12v 30A Relay https://amzn.to/43T1vVP
Power Switch https://amzn.to/3AoO5Ds
30 Amp Breaker https://amzn.to/3KZ2WcD

Please Visit my Amazon Storefront for more tools and Ideas:
https://amzn.to/3F2a7yD

Schematics and Drawings:
Panel Schematic: https://tinyurl.com/4p332zx5
Switch-Relay Panel : https://tinyurl.com/46va7xhk
Horn switch: https://tinyurl.com/3sdk9vu6
Regular Switch: https://tinyurl.com/4znbmd6x
Bow/Anchor Light: https://tinyurl.com/6mh7dsxt

Panel Cad Files: https://tinyurl.com/3mppjb4b

LibreCad: https://librecad.org/
SendCutSend: https://sendcutsend.com/

00:00 Introduction
01:14 New Panel Design and Components
05:18 Building Out the Panels
06:44 Wiring Diagrams and Schematics
09:02 Finishing Up the Panels
12:18 Main Power Control
13:03 Main Power and Overall Schematic
16:24 Testing the Power and Panels
17:54 Installed in Console


#boat
#console
#electrical

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