Fabricating a Mill Enclosure for Flood Coolant
Dr. D-Flo Dr. D-Flo
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 Published On Premiered Apr 2, 2023

Contain the metal chips and coolant 💦 with a custom enclosure

BOM and Info: https://drdflo.com/CNC-Mill.html
D-Flo’s Amazon Store: https://www.amazon.com/shop/dr.d-flo

📷 Follow Dr. D-Flo on the Gram:   / dr.dflo  


This project started with a relatively simple goal: enclose my DIY CNC mill to prevent metal shavings from flying all over my garage. However, I decided that if I was going to build an enclosure then it must support flood coolant for improved surface finish of machined parts and increased tool life. Of course, this requirement led me down a rabbit hole as I designed, plasma cut, welded, machined, and even large format 3D printed components for a project that quickly grew in complexity. The complete build took about 5 months of weekends, but all this work resulted in what I believe to be one of my most entertaining videos to date. Further, improvements in quality of life (no more spending hours cleaning up after milling) and surface finish of parts has made this investment of time and money worth it. So worth it that I thought everyone should have access to my design to build their own enclosure. Find my free parametric model on my website: https://drdflo.com/CNC-Mill.html

This video also features several upgrades to my mill, including double nut ball screws, variable lubrication system, and new spindle bearings.

Table of Contents:
00:00 – Introduction
00:48 – CAD Model
02:24 – Fabricating Enclosure
15:30 – Epoxy Paint
18:33 – Moving Enclosure
18:53 – Stripping Down Mill
21:19 – Double Nut Ball Screws
24:40 – Replacing Spindle Bearings
29:28 – Variable Lubrication System
30:05 – Enclosure Assembly
33:38 – Flood Coolant
38:12 – 3D Printing Chip Drawer
42:50 – Milling a part!

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