This video showcases the process of creating a high-performance carbon fiber composite brake lever for the Honda CR 125 motocross bike. Witness the intricate steps involved in forging this exceptional component using a three-part compression mold. We use a mould made using a conventional FDM 3D printer (PETG).

We take you behind the scenes to demonstrate the precise combination of carbon fiber and epoxy resin, resulting in a durable and reliable brake lever. Prepare to be amazed as we unveil the craftsmanship and expertise behind this remarkable creation.

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🎯 You can buy 3D models here 👉 https://www.cgtrader.com/pkf-store


Inspired by Easy Composites Ltd

Chapters
0:00 | Intro - Testing Brake Lever
0:37 | Reverse Engineering of Original Brake Lever
0:55 | CAD - 3D Design of The Brake Lever
0:58 | FEA - Finite Element Analysis
1:01 | Upgrading The Design To Increase Strength
1:06 | FEA - Finite Element Analysis 2
1:11 | CAD - 3D Design of The Mould
1:17 | 3D Printing Mold (PETG) by FDM Technology
1:28 | Drilling Holes To Correct Size
1:42 | Surface Smoothing by Sanding
1:58 | Waxing (Filling Pores)
2:13 | Waxing (Unifying The Surface)
2:27 | Waxing (For Easy Unmolding)
2:31 | Connecting Bottom Parts of The Mould
3:00 | Weighing of Carbon Fiber
3:09 | Epoxy Resin and Hardener
3:14 | Weighing of Epoxy Resin
3:19 | Weighing of Hardener
3:25 | Mixing of Epoxy Resin and Hardener
3:32 | Filling Mould with Epoxy & Carbon Fiber
4:27 | Pressing The Top Part of The Mould
4:36 | Unmolding The Composite
5:48 | Fault on Ball Ending Caused by Air Bubble
6:00 | Let's Give It A Second Try
6:12 | Removing The Air by Adding Carbon Fiber to Top of Mould
6:34 | Subscribe
6:43 | No Big Air Bubbles so Just Sand It
6:51 | Drilling Holes
7:03 | Thread Cutting
7:18 | Black Filler to Fill The Pores
7:36 | Surface Finish
7:39 | Carbon Fiber Brake Lever Fitting
8:03 | Outro - Testing Brake Lever
8:18 | Weight Comparision - Carbon Fiber vs Aluminium

Music
• Infraction, Alexi Action, 0to8- Mazaphonk
Music provided by Infraction No Copyright Music
Spotify: https://bit.ly/3YbWOnf

• OLT VISION, Beneath My Shade - Dangerous [NCS Release]
Music provided by NoCopyrightSounds.
Watch: http://ncs.lnk.to/VV_DangerousAT/youtube
Free Download / Stream: http://ncs.io/VV_Dangerousd

Hashtags
Raceline Brake Lever - Honda
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